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By Mia
Have you ever faced quality issues after receiving your brake pads, such as missing spare parts, accessories kits, or incorrect codes?
After a certain period of cooperation, I found that more and more quality problems appeared in suppliers, and the delivery time was becoming more and more unstable?
Many models of brake pads that your customers need, the supplier simply does not have, did not update the model in time according to market demand?
These issues often happen from bad management systems within the factory.
A good brakes brand should have very strict production regulations and link hidden, please login to view standards. Customers ‘ organizing packaging for each model is another key point.
There are a range of factors to consider when looking for a reliable auto brake pads supplier. To help you make an informed decision, we’ve compiled a list of some of the most critical ones.
I’m sure a lot of factories have brake pad materials types: link hidden, please login to view, link hidden, please login to view, link hidden, please login to view, and link hidden, please login to view, fully meet customer’s requirements,
In addition, in order to meet the needs of the market, the company has developed break pads for racing cars, the friction coefficient of this brake pad can reach 0.45~0.55, which can ensure that the racing car will not lose braking performance because of the heat brought by high-speed braking.
1. Certificates
Does your pad brakes conform to European ECE R90, IATF 16949 and AMECA Standard?
Look for Certifications:
Not only must it have an ECR90 Certificate for the complete brake pads, but also has IATF 16949. Actually, Many countries need this certification, otherwise they cannot import. At the same time, this certification indicates that the factory has protection in management and quality control. Strictly adhering to certification standards like ECE R90 and IATF 16949 ensures that product quality is consistently maintained at a high level. This commitment to following these rigorous guidelines results in enhanced safety, performance, and reliability of the products.
Compliance with Regulations:
Verify that the manufacturer complies with industry regulations and standards relevant to your region.,Few domestic companies will take these certificates, especially the ECE R90 certificate, only the manufacturers with strong capital strength, but we have approved them all. Additionally, we are one of China’s friction material industry specification makers.
2. Backing plate
Are you aware that many suppliers produce steel backing plates with a thickness of only 5 to 8mm?
This is in contrast to higher-quality options, such as those with a thickness of 10mm, which are often preferred for their durability and performance. Thinner backing plates may be more prone to warping or failure under heavy braking conditions, making the choice of thickness an important consideration in brake pad manufacturing.
Therefore, when choosing steel backing plates, it’s essential to check whether the thickness meets the standard. A lower price is often related to the quality.
3. Brake materials
Have you ever encountered complaints about brake pads where the steel backing separated from the friction material or where the friction material cracked?
The friction material is a crucial component of brake pads, and not all suppliers have a fully developed formula. These friction materials must undergo extensive road testing and equipment inspection before being released to the market. Otherwise, issues like separation between the steel backing and the friction material, cracks, fractures, bubbling, and other defects may occur. Therefore, it is strongly recommended that buyers thoroughly verify the authenticity of the supplier’s test reports and ensure they have the necessary testing equipment. Ideally, each order should come with a set of test data specific to that product batch. Additionally, buyers should request a commitment from the supplier that if the results do not match the test report, appropriate financial compensation will be provided
4. Brake pads Accessories
Brake pads accessories typically include various components that support the installation, performance, and maintenance of brake pads. Here are some common accessories:
Shims: Thin layers of material placed between the brake pads and the caliper or backing plate to reduce noise and vibration.
Anti-Rattle Clips: Components that prevent brake pads from moving excessively within the caliper, reducing noise during operation.
Wear Sensors: Electronic sensors that monitor the thickness of the brake pads and alert the driver when replacement is necessary.
Brake Pad Grease（if need）: Specialized lubricants used to reduce friction between components and prevent noise.
Hardware Kits: Sets that may include springs, clips, and pins necessary for the proper installation of brake pads.
Installation Instructions: Documentation or guides that provide details on how to properly install the brake pads and accessories.
brake-pads-shims brake-pads-clips brake-sensors brake-grease
5. Evaluate Manufacturing Process
Production Facilities: Visit the manufacturing facility if possible, or request detailed information about their production process, including the machinery and technology they use.
The production process of brake pads is a meticulous sequence of steps designed to ensure high quality and reliable performance. It begins with carefully selecting and precisely mixing raw materials, including various fibers, resins, and metal powders, tailored to specific brake pad formulations. These materials are then molded and compressed onto steel backing plates under high pressure and temperature to form the brake pads. After forming, the pads undergo a curing process, where they are heated to solidify the bonding agents and enhance the material’s durability. The next stage involves surface treatment, which includes grinding and shaping the pads to achieve the desired thickness and smoothness. Additional anti-corrosion coatings may be applied to the steel backing plates. Each brake pad is then subjected to rigorous quality control tests, including physical and performance evaluations before being packaged and prepared for shipment to ensure they meet safety and industry standards. link hidden, please login to view
link hidden, please login to view: Ask about their quality control measures, including testing procedures for raw materials and finished products.
https://frenobrake.com/ 6. Assess Communication and Service
Responsive Communication: A reliable manufacturer should be responsive and transparent in their communication. They should be willing to answer questions and provide information. we can also check the product professionalism of the business and the professional degree of foreign trade transactions, which can give us buyers to solve a lot of actual problems.
link hidden, please login to view: Evaluate the level of after-sales support, including warranties, return policies, and technical assistance.
7. Brake pads manufacturing equipment
Production Volume: Ensure the manufacturer can meet your order volume, whether you need small batches or large-scale production. Ketulla has 5 production lines and a production volume of 15000 sets/day, 6 million sets/year;
Manufacturing Equipment: Ketulla manufacturing equipment: brake pads materials mixer, Thermoforming machine; Automatic slotting and chamfering machine; sandblaster; laser cutter; Power coating machine; Packing machine; etc
8. Pricing and Value
Price vs. Quality: While pricing is important, don’t compromise on quality for a lower price. Look for a balance between cost and the value offered.
Total Cost of Ownership: Consider factors like product lifespan, maintenance costs, and warranty when evaluating the overall value.
Ketulla Not only can provide you with high quality brake pads, but also provide a reasonable price to ensure that you have a reasonable profit margin to further expand the company
By following these steps, you can select a reliable brake pad manufacturer who not only provides high-quality products but also offers the support and reliability needed for a successful long-term partnership.
If you want more details, you can read this article：
link hidden, please login to view -
By roybrakepad
Finally, the owner also needs a reasonable choice of brake pads. In the market, there are many different materials of brake pads to choose from, such as metal ceramic brake pads, organic carbon brake pads and so on. Owners should choose the brake pads suitable for their own models according to their driving habits and the use of the environment to ensure the good working condition of the brake system. When the economy allows, consider high-performance brake pads, such as ceramic brake pads, which are usually more wear-resistant, and although the cost is relatively high, they are more durable and have less damage to the brake disc. This not only extends the use time of the brake pads but also reduces the wear of the brake discs, which also need to be replaced after wear.
So, it’s essential to choose manufacturers with excellent expertise in brake pad production and problem-solving capabilities. KETULLA perfectly aligns with these criteria:
Professional brake pads supplier with running for 24 years 35~45 days delivery time 30000~50000km warranty time. Holding certificates: Emark, Ameca, TS16949. Covering 2351 brake pad models. Brake pads (Low metallic, Semi-metallic, Ceramic) are compatible with Japanese cars, Korean Cars, Chinese cars, and Euro cars. Click here for more about brake pads: link hidden, please login to view -
By roybrakepad
Choosing the right brake pad depends on multiple factors, including friction coefficient, brake feel, and material composition. Below, we’ll break down the most common types of brake pads and discuss their specific characteristics, along with recommendations on the types of vehicles they’re best suited for.
1. Ceramic Brake Pads
Material Composition: link hidden, please login to view are made from a mix of ceramic fibers, non-ferrous materials, and bonding agents. Some formulations also include small amounts of metal to enhance performance.
Friction Coefficient and Brake Feel:
Friction coefficient: Ceramic pads generally have a moderate friction coefficient, around 0.35-0.45, depending on the specific formulation. Brake feel: These pads provide a smooth soft and stable braking experience with minimal noise. The gradual friction build-up offers a controlled braking feel, ideal for everyday driving. Price:
Higher price: Ceramic brake pads tend to be more expensive due to the advanced materials and manufacturing process. They are considered premium products. Best for drivers who have a higher budget and prioritize comfort, quiet operation, and longevity. Recommended Vehicles:
link hidden, please login to view, especially luxury vehicles or family sedans, benefit the most from ceramic pads due to their quiet operation, long life, and minimal rotor wear. These pads are best suited for commuting and city driving but are not ideal for high-performance or heavy-duty applications. 2. Semi-Metallic Brake Pads
Material Composition:
These pads consist of a high percentage of metal (30-50%) and are known for their strong braking power.
Friction Coefficient and Brake Feel:
With a higher friction coefficient (0.35-0.40), link hidden, please login to view provide aggressive stopping power, making them ideal for trucks, SUVs, and performance vehicles. However, they tend to produce more noise and brake dust.
Price:
Moderate price: While less expensive than ceramic pads, semi-metallic brake pads are typically more affordable while still offering great performance. They strike a balance between cost-effectiveness and high performance, making them a solid choice for those who need more aggressive braking without paying top dollar. Recommended Vehicles:
Best for trucks and heavy-duty vehicles involved in towing, off-road, or high-performance driving.
3. Low Metallic Brake Pads
Material Composition:
link hidden, please login to view are similar to semi-metallic but contain a lower percentage of metal, making them more balanced in performance.
Friction Coefficient and Brake Feel:
These pads offer a moderate brake performance with a friction coefficient between 0.30 and 0.40. They are an affordable option with solid performance for everyday driving.
Price:
Lower price: These pads are generally less expensive than both ceramic and semi-metallic options, making them a cost-effective choice for those on a budget. They offer a good balance between affordability and performance, particularly for drivers who need reliable braking without the premium cost. Recommended Vehicles:
Suitable for mid-range vehicles, offering a balance of durability, cost, and performance.
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By roybrakepad
Ceramic brake pads are friction materials mainly made of mineral fiber, aramid fiber and ceramic fiber.
Ceramic brake pads were originally developed by Japanese brake pad companies in the 1990s. Gradually becoming the new favorite in the brake pad market. A typical representative of ceramic-based friction materials is C/C-SiC composite materials, which are C/SiC composite materials with carbon fiber reinforced silicon carbide matrix. Researchers from the University of Stuttgart and the German Aerospace Research Institute in Germany have studied the application of C/C-SiC composite materials in the field of friction, and developed C/C-SiC brake pads for use in Porsche cars. The Oak Ridge National Laboratory in the United States The laboratory is cooperating with Honeywell Advanced composites, Honeywell Aireratf Lnading Systems, and Honeywell CommercialVehicle systems to develop low-cost C/SiC composite brake pads to replace cast iron and cast steel brake pads for trucks.
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